Modular test connector
contacting units for
electronics tests
Manual, semi-automated and fully automated contacting units –
Modular, flexible and scalable solutions for testing and contacting
electronic components
Modular
Reusable components for any expansion stage
Process reliability
Automated, precise testing procedures
Scalable
Customized solutions for every need
In electronics production, manual, semi-automatic and fully automatic contacting solutions are essential for reliably testing electronic assemblies. They enable a secure electrical connection for inspection and test processes, whether for quality assurance, functional testing or end-of-line tests. While manual systems impress with their ease of use and flexibility, semi-automatic and fully automatic solutions offer greater process reliability and repeat accuracy. The solutions can be individually adapted as required – for efficient and precise test procedures.
Manual contacting unit
Manual contacting units offer simple operation, maximum flexibility and short set-up times,
making them ideal for various testing applications in development, testing and production
Features
- Simple operation via hand lever or push mechanism
- Flexible adaptation to different test specimens and designs
- Low set-up effort for product changes and quick changeover
between test objects - Compact design for use at different workstations
Applications
- Electronics production: Functional testing of printed circuit boards and assemblies
- Prototype development: Flexible tests in the early development phase
- Laboratories & test centers: Quick and easy manual tests for analyses
- Small series production: Cost-efficient testing options for limited quantities
Test connectors contacting unit with hand lever or pressure mechanism
Your advantages
Cost-efficient
Particularly economical for smaller quantities
Flexible use
Perfect for prototypes and small batches
Fast availability
Immediate use without complex integration
User-friendly
No complex training or programming required
Semi-automatic contact unit
Semi-automatic contacting units offer greater process reliability, repeat accuracy and efficiency,
which is particularly advantageous for standardised test sequences.
Test plug contacting unit with pneumatic or electric drive
Features
- Support by pneumatic or electric drives
- Automated force application for uniform contacting
- Seamless integration into existing testing processes
- Higher repeat accuracy and process reliability
Applications
- Automotive industry: end-of-line tests for control units, sensors, HV components
- Medical technology: Precise functional testing of safety-critical components
- Industrial electronics: Series testing in automated production environments
- Aerospace: High-precision contacting for sophisticated electronic components
Your advantages
Consistent test quality
Automatic mechanisms minimize sources of error
Increased efficiency
Faster test sequences thanks to semi-automatic processes
Ergonomic operation
Reduced physical strain for operators
Ideal for medium quantities
Efficient solution for frequent testing
Fully automatic contacting unit
For flexible and reliable automation of your test processes, ENGMATEC offers a modular contacting unit with an integrated cobot – such as the fleximate – which was specially developed for electrical function tests and impresses with its precise, repeatable test connectors. Whether in end-of-line test stations, for function tests on control units or in series production.
Features
- Integration of a cobot – e.g. ENGMATEC fleximate – for flexible automation of contacting processes and full integration into production lines
- Contacting unit specially developed for electrical tests and signal transmission
- Integrated test connectors for reliable, repeatable contacting
- Modular design, adaptable to different component sizes and shapes
Applications
- End-of-line test stations in electronics production
- Functional testing of control units, sensors, PCB´s and battery systems
- Quality testing in series production
- Test station from manual to fully automatic
- Fast product changeover thanks to modular test plugs
Test connector contacting unit with cobot-supported contacting
Your advantages
Efficiency and speed
Fast and precise contacting with short cycle times
Reproducibility and quality
Stable testing processes with high repeat accuracy
Long service life
Low wear reduces maintenance costs
Traceability
Automatic data acquisition for full traceability
Scalability
Modular, integrable and flexibly retrofittable
Cost optimisation
Efficient contacting reduces personnel and error costs
Whether manual, semi-automatic or fully automatic – the choice of the right contacting solution determines the efficiency and quality of your testing processes. While manual systems score points for flexibility and ease of use, semi-automatic solutions offer greater process reliability and fully automatic solutions with cobot support – with ENGMATEC fleximate – enable maximum efficiency and repeat accuracy in series testing.
Let’s find out together which solution best suits your needs! Contact us for a no-obligation consultation – we will help you to optimize your inspection processes.