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Fully automated multi-testing cell

Flexible, scalable test cell for parallel test processes

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Avoid bottlenecks. Reduce cycle times. Scale processes flexibly.

The Multi-Testing Cell enables highly flexible and parallel testing processes for printed circuit boards and electronic assemblies. By combining multiple testing methods within a single compact system, it optimises cycle times and boosts efficiency. Thanks to its scalable architecture, the solution can easily grow in line with your requirements.

Challenges in electronics production

In practice, bottlenecks often arise where processes take different lengths of time: the actual PCB test is completed quickly – but follow-up steps such as flashing take much longer. This leads to delays in the overall process and unnecessary long cycle times.

Such scenarios are typical in electronics production – as are:

  • A wide range of variants and frequent product changes
  • Combining multiple test procedures within a single system
  • Fluctuating production volumes and increasing demands
  • Significant pressure in terms of time, costs and quality
  • A need for stable, traceable processes

Solution: Test cell for parallel processes

The Multi-Testing Cell balances out bottlenecks intelligently: multiple parallel stations allow time-consuming processes, such as flashing, to run simultaneously with testing.

This results in smooth workflows rather than waiting times – and significantly boosts the system’s overall performance.

The test platform combines various test methods, such as ICT, FCT, Flash and HV, in a single system – complete with integrated control and measurement technology. This ensures seamless processes and increases efficiency.

The modular design lets you flexibly adapt the test cell and expand it in stages. Changeable cassettes ensure that new products can be integrated quickly, whilst existing processes remain stable.

Key features & functions

Parallel processes: Reduces cycle times
Flexible:  Quick adaptation to different variants

Compact:  Slim design for minimal space requirements
Precise:  Double-sided contact for gentle testing

Technical Implementation

The Multi-Testing-Cell allows for a fully automated testing process – from feeding and handling through to sorted output. Robots ensure short changeover times and maximum flexibility, even for assemblies that cannot be transported in the conventional manner.

Overview of functions:

  • Feeding of PCBs from magazines or KLTs
  • Automated loading and unloading of test drawers
  • Dual handling for short changeover times and high system utilisation
  • NOK sorting and unloading of good parts into magazine racks or KLTs
  • Traceability through component identification and database integration
  • Flexible control, including the deactivation of single stations
  • Direct integration with assembly processes

Applications and sectors

  • Automotive suppliers
    (Electronics for control units, PCB and end-of-line testing)
  • Medical technology
    (Electronics for diagnostic, therapeutic and monitoring systems)
  • Energy and building technology
    (Smart meters, control systems, charging infrastructure)
  • Consumer electronics & household appliances
    (Displays, control panels, control and lighting electronics)
  • Telecommunications & Network Technology
    (Routers, communication modules, RF assemblies)
  • Industrial Automation & Mechanical Engineering
    (Signalizers, status indicators, operator and control modules)

Technical data

  • Dimensions (WxDxH): 300 x 400 x 300 cm
  • Storage space for measurement equipment:
    48 height units or more per test tower
  • Interface: Network or other

  • Measurement equipment to customer specifications

  • 1–8 contact stations, expandable in stages

  • Short signal paths and reliable interfaces

Do you have any questions and would like to speak to a specialist?

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ENGMATEC develops bespoke automation solutions for a wide range of manufacturing processes – from individual process modules to complete assembly lines.
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