Control unit for driver assistance systems
A customer contracted us to perform automated assembly and end-of-line testing of a control unit for driver assistance systems. It was also to check for leaks and handle other processes, such as packaging and labeling. Process automation had become necessary to create a link between temperature-dependent processes and ensure their proper sequence.
A special challenge here was the very limited available space. In addition, testing had to take place in a test environment that was shielded from the surrounding environment, free of interference, and reproducible.
compact design – low space requirement
in a highly confined space
ENGMATEC developed a rotary indexing table that combines all processes from press-fitting, including redundant force-displacement monitoring, to dispensing, curing, and packaging. In addition, it tests the products – as requested – for leak-tightness and function.
The compact system requires only limited staff to operate and features interfaces in the product fixtures allowing future use with related products.
due to modular design
Further use possible
Minimal setup effort for product variants
due to quickly changeable fixture kits and product carriers
Low space requirement
due to compact design
and reduced defect rate due to automation
required due to automation and simple operation
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From process analysis to the finished system.