Assembly and testing of USB charging ports
USB charging ports in cars are used as a quick and reliable means to charge electronic devices or connect them to the vehicle. One of our customers required a solution for assembling and testing just such charging ports.
The task was to integrate many processes within a confined space, including packaging and labeling, and to adhere to a cycle time of only 7 seconds.
The system also had to be designed in such a way that further lines utilizing the same concept could be set up for other products, while ensuring uniformity in layout and operation.
due to parallel processes
and bypass function
due to intelligent
quick change system
due to sufficient buffer
capacities for the material
ENGMATEC developed a fully automated assembly solution with end-of-line testing offering a space-optimized design with integrated standard processes. A short cycle time is achieved through parallel testing in ten EOL test stations. In addition, an intelligent bypass function aids in reducing the lead time – with no major capital expenditure required.
Low space requirement
thanks to space-optimized solution
due to reusability
Short cycle time
due to parallel assembly and testing processes
Turnkey docking of the line
to upstream production system
Can be reused
for seat control, convertible top control, inductive charging cradles, and more
Do you have individual requirements?
We will find the right solution.
From process analysis to the finished system.