FlexiMate basic structure consisting of:

• Robust base frame, welded, RAL 7005
• Control cabinet with basic components
• Omron TM-12S robot, camera + joystick
• Control system: Combination of OMRON PLC and TM Flow software
• Intuitive user interface (HMI) for system operation
• Coded interchangeable gripper system
• 2x gripper station with sensors
• 6x radar sensors for area monitoring (for three sides of the workstation)

Tray shelf consisting of:

• Base frame with adjustable feet
• Shelf with centering bracket for trays
• Presence sensor for tray

Trolley consisting of:

• Base frame with adjustable feet
• Centering bracket and guide plates
• Presence sensor for trolley

Trolley consisting of:

• Base frame with adjustable feet
• Centering bracket
• Guide plate
• Presence sensor for tray

KLT shelf consisting of:

• Base frame with adjustable feet
• Centering bracket
• Shelf
• Presence sensor for KLT (small load carriers)

With the LM-1M loading and unloading station, PCBs are fed from the magazine to the robot via a conveyor system.
The magazine is changed manually using a pull-out magazine platform.
NiO deposit for ejecting bad parts into a box consisting of:

• Base frame with adjustable feet
• Tray with centering bracket
• Presence sensor for KLT (small load carrier)

The LM-3M loading and unloading station feeds PCBs from the magazine to the robot via a conveyor system.
The PCBs are pulled from the respective magazine onto the conveyor belt.
The machine has a capacity of 3 magazines.
NiO tray for ejecting bad parts into a box consisting of:

• Base frame with adjustable feet
• Tray
• Presence sensor for KLT

Tray shelf consisting of:

• Base frame with adjustable feet
• Centering bracket
• Tray
• Presence sensor for tray

AMR (Autonomous mobile robot)
Connection of AMR/AGV for loading or unloading
All common AMR/AGVs with various interface communications (e.g. via WIFI) can be connected

A product is handled using a product carrier via a conveyor system.
Existing systems can be used in the brownfield.
Advantages: Fast cycle times, high self-sufficiency, any following process connection possible.

A product is handled using trays (thermoformed or one-way packaging).
Use in electronics and for other sensitive products (use of industry-standard feeders).
Existing systems can be used.
Advantages: Fast cycle times, high self-sufficiency, any subsequent process connection possible.

Tape feeders offer fast and reliable feeding and unloading of components with blister tapes.
Used in electronics and for other sensitive products that need to be protected from environmental influences, e.g. controller chips (use of industry-standard feeders).
Existing systems can be used.
Advantages: Fast cycle times, high self-sufficiency, any following process connection possible.

Supply of unsorted parts by using a camera system.
Products are fed in as bulk goods and taken from the KLT or similar into an orderly position.
Precision & speed: Thanks to advanced sensor technology and intelligent algorithms, our system detects and grips objects quickly and accurately.

Servo-electric gripper with coded changeover system and individual product gripper jaws.

Vacuum gripper with ejector or with Venturi suction mechanism.

Floating suction cups enable low-contact handling of thin and sensitive workpieces, such as film, substrate plates, paper, or solar cells.

Custom vacuum gripper, e.g., for bin-picking.

Product-specific design of a parallel gripper, e.g., with rubberized surface.

The automated test station can be used to test printed circuit boards or other products efficiently. The example features an integrated HF test chamber for high-frequency testing. The combination of a vacuum suction gripper for tray handling and a parallel gripper for insertion into the test fixture ensures a self-sufficient system with high precision and speed.
The tray is carried away via a connected AGV/AMR. Defined safety zones using radar sensors.
The workstation can be used for a wide range of applications, e.g., general pick-and-place handling for products of all types. Connection to various processes possible.

The bulk goods are supplied from a small load carrier.
FlexiMate uses an advanced camera system to detect disordered parts in KLTs or on shelves and grips them precisely and quickly. This allows effective handling even in complex environments without the need to pre-organize the parts.

For the leanest possible integration, test processes can be connected directly to the base module. Instead of just for material handling, the space here is used directly for the testing process by inserting PCBs or other products into the test adapter and testing them there. This keeps the workflow efficient, and testing is integrated directly into the existing process chain without requiring additional space. This saves time and optimizes your production processes.